Files
kicad-mcp-server/python/commands/board/outline.py
Tom 2e36f96c55 fix: board outline position and rounded corners (3 bugs)
Bug 1 — Rounded corners missing (src/tools/board.ts schema)
  Symptom: Claude sends shape='rectangle' + radius=2.5, but the Zod schema
  only listed 'rectangle', 'circle', 'polygon' as valid shapes. The JS
  handler never passed cornerRadius through the IPC path, and Python only
  generated arcs for shape='rounded_rectangle'. Result: 4 straight lines,
  no arcs.
  Fix: Added 'rounded_rectangle' and 'cornerRadius' to the Zod schema in
  src/tools/board.ts so Claude can send the correct shape directly.
  Also added a Python-side auto-upgrade: if shape='rectangle' and
  cornerRadius>0, silently promote to 'rounded_rectangle' so legacy
  callers still work (python/commands/board/outline.py).

Bug 2 — Board outline placed at (-w/2, -h/2) instead of (0, 0)
  Symptom: A 30x30 mm board outline was placed centred at the origin
  (start -15 -15) ... (end 15 15) instead of the expected top-left at
  (0,0) → (30,30).
  Root cause: src/tools/board.ts extracted x/y from params and renamed
  them to centerX/centerY before forwarding to Python:
      const { x, y, ...otherParams } = params;
      callKicadScript('add_board_outline', { centerX: x, centerY: y, ...otherParams })
  Python received centerX=0, centerY=0 and used that as the board centre,
  placing the outline at (-15,-15)→(+15,+15).
  Fix: Pass x/y directly as top-left corner coordinates. Python already
  contains the correct logic: center = x + width/2, y + height/2. Removed
  the incorrect rename in board.ts:
      callKicadScript('add_board_outline', { shape, ...params })

Bug 3 — print() on stdout corrupted JSON-RPC protocol → Timeout
  Symptom: Claude Desktop reported 'Timeout' for add_board_outline even
  though Python completed the command in <5 ms. KiCAD was falsely launched.
  Root cause: Debug print() statements written to stdout (the same channel
  used for JSON-RPC responses) injected non-JSON lines into the protocol.
  Node.js could not parse the response → timeout → Claude Desktop invented
  a 'KiCAD UI required' workaround.
  Fix: Removed all print() calls from outline.py. Logger.info/debug writes
  to the log file (~/.kicad-mcp/logs/kicad_interface.log) and is safe.

Files changed:
  src/tools/board.ts               — Zod schema + removed centerX/centerY rename
  python/commands/board/outline.py — auto-upgrade rectangle+radius, remove print()
2026-03-07 14:52:45 +01:00

498 lines
19 KiB
Python

"""
Board outline command implementations for KiCAD interface
"""
import pcbnew
import logging
import math
from typing import Dict, Any, Optional
logger = logging.getLogger("kicad_interface")
class BoardOutlineCommands:
"""Handles board outline operations"""
def __init__(self, board: Optional[pcbnew.BOARD] = None):
"""Initialize with optional board instance"""
self.board = board
def add_board_outline(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Add a board outline to the PCB"""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
# Claude sends dimensions nested inside a "params" key:
# {"shape": "rectangle", "params": {"x": 0, "y": 0, "width": 38, ...}}
# Unwrap the inner dict if present so we read dimensions from the right level.
inner = params.get("params", params)
shape = params.get("shape", "rectangle")
width = inner.get("width")
height = inner.get("height")
radius = inner.get("radius")
# Accept both "cornerRadius" and "radius" regardless of shape name.
# The AI often sends shape="rectangle" with radius=2.5 — we treat that as rounded_rectangle.
corner_radius = inner.get("cornerRadius", inner.get("radius", 0))
if shape == "rectangle" and corner_radius > 0:
shape = "rounded_rectangle"
points = inner.get("points", [])
unit = inner.get("unit", "mm")
# Position: accept top-left corner (x/y) or center (centerX/centerY).
# Default: top-left at (0,0) so the board occupies positive coordinate space
# and is consistent with component placement coordinates.
x = inner.get("x")
y = inner.get("y")
if x is not None or y is not None:
ox = x if x is not None else 0.0
oy = y if y is not None else 0.0
center_x = ox + (width or 0) / 2.0
center_y = oy + (height or 0) / 2.0
else:
raw_cx = inner.get("centerX")
raw_cy = inner.get("centerY")
if raw_cx is not None or raw_cy is not None:
center_x = raw_cx if raw_cx is not None else 0.0
center_y = raw_cy if raw_cy is not None else 0.0
else:
# No position given → place top-left at (0,0)
center_x = (width or 0) / 2.0
center_y = (height or 0) / 2.0
if shape not in ["rectangle", "circle", "polygon", "rounded_rectangle"]:
return {
"success": False,
"message": "Invalid shape",
"errorDetails": f"Shape '{shape}' not supported",
}
# Convert to internal units (nanometers)
scale = 1000000 if unit == "mm" else 25400000 # mm or inch to nm
# Create drawing for edge cuts
edge_layer = self.board.GetLayerID("Edge.Cuts")
if shape == "rectangle":
if width is None or height is None:
return {
"success": False,
"message": "Missing dimensions",
"errorDetails": "Both width and height are required for rectangle",
}
width_nm = int(width * scale)
height_nm = int(height * scale)
center_x_nm = int(center_x * scale)
center_y_nm = int(center_y * scale)
# Create rectangle
top_left = pcbnew.VECTOR2I(
center_x_nm - width_nm // 2, center_y_nm - height_nm // 2
)
top_right = pcbnew.VECTOR2I(
center_x_nm + width_nm // 2, center_y_nm - height_nm // 2
)
bottom_right = pcbnew.VECTOR2I(
center_x_nm + width_nm // 2, center_y_nm + height_nm // 2
)
bottom_left = pcbnew.VECTOR2I(
center_x_nm - width_nm // 2, center_y_nm + height_nm // 2
)
# Add lines for rectangle
self._add_edge_line(top_left, top_right, edge_layer)
self._add_edge_line(top_right, bottom_right, edge_layer)
self._add_edge_line(bottom_right, bottom_left, edge_layer)
self._add_edge_line(bottom_left, top_left, edge_layer)
elif shape == "rounded_rectangle":
if width is None or height is None:
return {
"success": False,
"message": "Missing dimensions",
"errorDetails": "Both width and height are required for rounded rectangle",
}
width_nm = int(width * scale)
height_nm = int(height * scale)
center_x_nm = int(center_x * scale)
center_y_nm = int(center_y * scale)
corner_radius_nm = int(corner_radius * scale)
# Create rounded rectangle
self._add_rounded_rect(
center_x_nm,
center_y_nm,
width_nm,
height_nm,
corner_radius_nm,
edge_layer,
)
elif shape == "circle":
if radius is None:
return {
"success": False,
"message": "Missing radius",
"errorDetails": "Radius is required for circle",
}
center_x_nm = int(center_x * scale)
center_y_nm = int(center_y * scale)
radius_nm = int(radius * scale)
# Create circle
circle = pcbnew.PCB_SHAPE(self.board)
circle.SetShape(pcbnew.SHAPE_T_CIRCLE)
circle.SetCenter(pcbnew.VECTOR2I(center_x_nm, center_y_nm))
circle.SetEnd(pcbnew.VECTOR2I(center_x_nm + radius_nm, center_y_nm))
circle.SetLayer(edge_layer)
circle.SetWidth(0) # Zero width for edge cuts
self.board.Add(circle)
elif shape == "polygon":
if not points or len(points) < 3:
return {
"success": False,
"message": "Missing points",
"errorDetails": "At least 3 points are required for polygon",
}
# Convert points to nm
polygon_points = []
for point in points:
x_nm = int(point["x"] * scale)
y_nm = int(point["y"] * scale)
polygon_points.append(pcbnew.VECTOR2I(x_nm, y_nm))
# Add lines for polygon
for i in range(len(polygon_points)):
self._add_edge_line(
polygon_points[i],
polygon_points[(i + 1) % len(polygon_points)],
edge_layer,
)
return {
"success": True,
"message": f"Added board outline: {shape}",
"outline": {
"shape": shape,
"width": width,
"height": height,
"center": {"x": center_x, "y": center_y, "unit": unit},
"radius": radius,
"cornerRadius": corner_radius,
"points": points,
},
}
except Exception as e:
logger.error(f"Error adding board outline: {str(e)}")
return {
"success": False,
"message": "Failed to add board outline",
"errorDetails": str(e),
}
def add_mounting_hole(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Add a mounting hole to the PCB"""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
position = params.get("position")
diameter = params.get("diameter")
pad_diameter = params.get("padDiameter")
plated = params.get("plated", False)
if not position or not diameter:
return {
"success": False,
"message": "Missing parameters",
"errorDetails": "position and diameter are required",
}
# Convert to internal units (nanometers)
scale = (
1000000 if position.get("unit", "mm") == "mm" else 25400000
) # mm or inch to nm
x_nm = int(position["x"] * scale)
y_nm = int(position["y"] * scale)
diameter_nm = int(diameter * scale)
pad_diameter_nm = (
int(pad_diameter * scale) if pad_diameter else diameter_nm + scale
) # 1mm larger by default
# Create footprint for mounting hole with unique reference
existing_mh = [
fp.GetReference()
for fp in self.board.GetFootprints()
if fp.GetReference().startswith("MH")
]
next_num = 1
while f"MH{next_num}" in existing_mh:
next_num += 1
module = pcbnew.FOOTPRINT(self.board)
module.SetReference(f"MH{next_num}")
module.SetValue(f"MountingHole_{diameter}mm")
# Create the pad for the hole
pad = pcbnew.PAD(module)
pad.SetNumber(1)
pad.SetShape(pcbnew.PAD_SHAPE_CIRCLE)
pad.SetAttribute(
pcbnew.PAD_ATTRIB_PTH if plated else pcbnew.PAD_ATTRIB_NPTH
)
pad.SetSize(pcbnew.VECTOR2I(pad_diameter_nm, pad_diameter_nm))
pad.SetDrillSize(pcbnew.VECTOR2I(diameter_nm, diameter_nm))
pad.SetPosition(pcbnew.VECTOR2I(0, 0)) # Position relative to module
module.Add(pad)
# Position the mounting hole
module.SetPosition(pcbnew.VECTOR2I(x_nm, y_nm))
# Add to board
self.board.Add(module)
return {
"success": True,
"message": "Added mounting hole",
"mountingHole": {
"position": position,
"diameter": diameter,
"padDiameter": pad_diameter or diameter + 1,
"plated": plated,
},
}
except Exception as e:
logger.error(f"Error adding mounting hole: {str(e)}")
return {
"success": False,
"message": "Failed to add mounting hole",
"errorDetails": str(e),
}
def add_text(self, params: Dict[str, Any]) -> Dict[str, Any]:
"""Add text annotation to the PCB"""
try:
if not self.board:
return {
"success": False,
"message": "No board is loaded",
"errorDetails": "Load or create a board first",
}
text = params.get("text")
position = params.get("position")
layer = params.get("layer", "F.SilkS")
size = params.get("size", 1.0)
thickness = params.get("thickness", 0.15)
rotation = params.get("rotation", 0)
mirror = params.get("mirror", False)
if not text or not position:
return {
"success": False,
"message": "Missing parameters",
"errorDetails": "text and position are required",
}
# Convert to internal units (nanometers)
scale = (
1000000 if position.get("unit", "mm") == "mm" else 25400000
) # mm or inch to nm
x_nm = int(position["x"] * scale)
y_nm = int(position["y"] * scale)
size_nm = int(size * scale)
thickness_nm = int(thickness * scale)
# Get layer ID
layer_id = self.board.GetLayerID(layer)
if layer_id < 0:
return {
"success": False,
"message": "Invalid layer",
"errorDetails": f"Layer '{layer}' does not exist",
}
# Create text
pcb_text = pcbnew.PCB_TEXT(self.board)
pcb_text.SetText(text)
pcb_text.SetPosition(pcbnew.VECTOR2I(x_nm, y_nm))
pcb_text.SetLayer(layer_id)
pcb_text.SetTextSize(pcbnew.VECTOR2I(size_nm, size_nm))
pcb_text.SetTextThickness(thickness_nm)
# Set rotation angle - KiCAD 9.0 uses EDA_ANGLE
try:
# Try KiCAD 9.0+ API (EDA_ANGLE)
angle = pcbnew.EDA_ANGLE(rotation, pcbnew.DEGREES_T)
pcb_text.SetTextAngle(angle)
except (AttributeError, TypeError):
# Fall back to older API (decidegrees as integer)
pcb_text.SetTextAngle(int(rotation * 10))
pcb_text.SetMirrored(mirror)
# Add to board
self.board.Add(pcb_text)
return {
"success": True,
"message": "Added text annotation",
"text": {
"text": text,
"position": position,
"layer": layer,
"size": size,
"thickness": thickness,
"rotation": rotation,
"mirror": mirror,
},
}
except Exception as e:
logger.error(f"Error adding text: {str(e)}")
return {
"success": False,
"message": "Failed to add text",
"errorDetails": str(e),
}
def _add_edge_line(
self, start: pcbnew.VECTOR2I, end: pcbnew.VECTOR2I, layer: int
) -> None:
"""Add a line to the edge cuts layer"""
line = pcbnew.PCB_SHAPE(self.board)
line.SetShape(pcbnew.SHAPE_T_SEGMENT)
line.SetStart(start)
line.SetEnd(end)
line.SetLayer(layer)
line.SetWidth(0) # Zero width for edge cuts
self.board.Add(line)
def _add_rounded_rect(
self,
center_x_nm: int,
center_y_nm: int,
width_nm: int,
height_nm: int,
radius_nm: int,
layer: int,
) -> None:
"""Add a rounded rectangle to the edge cuts layer"""
if radius_nm <= 0:
# If no radius, create regular rectangle
top_left = pcbnew.VECTOR2I(
center_x_nm - width_nm // 2, center_y_nm - height_nm // 2
)
top_right = pcbnew.VECTOR2I(
center_x_nm + width_nm // 2, center_y_nm - height_nm // 2
)
bottom_right = pcbnew.VECTOR2I(
center_x_nm + width_nm // 2, center_y_nm + height_nm // 2
)
bottom_left = pcbnew.VECTOR2I(
center_x_nm - width_nm // 2, center_y_nm + height_nm // 2
)
self._add_edge_line(top_left, top_right, layer)
self._add_edge_line(top_right, bottom_right, layer)
self._add_edge_line(bottom_right, bottom_left, layer)
self._add_edge_line(bottom_left, top_left, layer)
return
# Calculate corner centers
half_width = width_nm // 2
half_height = height_nm // 2
# Ensure radius is not larger than half the smallest dimension
max_radius = min(half_width, half_height)
if radius_nm > max_radius:
radius_nm = max_radius
# Calculate corner centers
top_left_center = pcbnew.VECTOR2I(
center_x_nm - half_width + radius_nm, center_y_nm - half_height + radius_nm
)
top_right_center = pcbnew.VECTOR2I(
center_x_nm + half_width - radius_nm, center_y_nm - half_height + radius_nm
)
bottom_right_center = pcbnew.VECTOR2I(
center_x_nm + half_width - radius_nm, center_y_nm + half_height - radius_nm
)
bottom_left_center = pcbnew.VECTOR2I(
center_x_nm - half_width + radius_nm, center_y_nm + half_height - radius_nm
)
# Add arcs for corners
self._add_corner_arc(top_left_center, radius_nm, 180, 270, layer)
self._add_corner_arc(top_right_center, radius_nm, 270, 0, layer)
self._add_corner_arc(bottom_right_center, radius_nm, 0, 90, layer)
self._add_corner_arc(bottom_left_center, radius_nm, 90, 180, layer)
# Add lines for straight edges
# Top edge
self._add_edge_line(
pcbnew.VECTOR2I(top_left_center.x, top_left_center.y - radius_nm),
pcbnew.VECTOR2I(top_right_center.x, top_right_center.y - radius_nm),
layer,
)
# Right edge
self._add_edge_line(
pcbnew.VECTOR2I(top_right_center.x + radius_nm, top_right_center.y),
pcbnew.VECTOR2I(bottom_right_center.x + radius_nm, bottom_right_center.y),
layer,
)
# Bottom edge
self._add_edge_line(
pcbnew.VECTOR2I(bottom_right_center.x, bottom_right_center.y + radius_nm),
pcbnew.VECTOR2I(bottom_left_center.x, bottom_left_center.y + radius_nm),
layer,
)
# Left edge
self._add_edge_line(
pcbnew.VECTOR2I(bottom_left_center.x - radius_nm, bottom_left_center.y),
pcbnew.VECTOR2I(top_left_center.x - radius_nm, top_left_center.y),
layer,
)
def _add_corner_arc(
self,
center: pcbnew.VECTOR2I,
radius: int,
start_angle: float,
end_angle: float,
layer: int,
) -> None:
"""Add an arc for a rounded corner"""
# Create arc for corner
arc = pcbnew.PCB_SHAPE(self.board)
arc.SetShape(pcbnew.SHAPE_T_ARC)
arc.SetCenter(center)
# Calculate start and end points
start_x = center.x + int(radius * math.cos(math.radians(start_angle)))
start_y = center.y + int(radius * math.sin(math.radians(start_angle)))
end_x = center.x + int(radius * math.cos(math.radians(end_angle)))
end_y = center.y + int(radius * math.sin(math.radians(end_angle)))
arc.SetStart(pcbnew.VECTOR2I(start_x, start_y))
arc.SetEnd(pcbnew.VECTOR2I(end_x, end_y))
arc.SetLayer(layer)
arc.SetWidth(0) # Zero width for edge cuts
self.board.Add(arc)